RF PCB Manufacturer with
Full Supply Chain Control
AegisPCB manufactures both the high-frequency copper clad laminates and the
finished PCBs in-house — one of the few RF PCB manufacturers in the world
with complete vertical integration from raw substrate to finished board.
40 years of production experience. 20 years serving defense and aerospace
programs. Now delivering factory-direct pricing and defense-grade quality
to engineering teams across Europe, with London-based support.
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Vertically Integrated Supply Chain
We manufacture our own PTFE laminates and PCBs under one roof — complete material control from raw substrate to finished board.
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40 Years Production Experience
Founded 1982. 20+ years serving defense and aerospace programs with full traceability standards applied to every order.
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Factory-Direct Pricing, London-Based Support
London office provides direct engineer-to-engineer communication across Europe with factory audits welcome in Taizhou.
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No MOQ · 24–48h Prototyping · Full Lot Traceability
From single prototype to volume production, every order includes free DFM review, full material traceability and strict Mutual NDA protection.
The Only RF PCB Manufacturer That Controls Every Layer of the Supply Chain
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From Copper Clad Laminate to Finished Board — All In-House
Most PCB manufacturers source laminates from well-known international suppliers and pass that cost directly to you. AegisPCB is different. We manufacture our own proprietary PTFE, ceramic and hydrocarbon copper clad laminates in-house, covering a full Dk range from 2.17 to 10.2 — matching the electrical performance of premium imported materials at significantly lower cost. Those same laminates feed directly into our PCB fabrication line — no third-party substrate sourcing, no supply chain markup, no material substitution risk. The result: tighter control at every layer, significantly lower costs on high-frequency and radio frequency circuit board orders, and faster lead times because material availability is never a bottleneck.
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Defense and Aerospace Production Standards — Applied to Every Order
For over 20 years, our manufacturing facilities have produced high-frequency PCBs and RF laminates for defense and aerospace programs — applications where a single board failure is not an option. We apply the same production discipline to every commercial order: full material lot traceability from raw laminate to finished board, 100% Automated Optical Inspection (AOI), 3D X-Ray verification for blind and buried vias, and TDR impedance testing on all RF and microwave PCBs. Our aerospace-grade laminates (F4BTMS series) meet vacuum outgassing and radiation resistance requirements for space-qualified applications, and support signal integrity testing up to 40GHz for mmWave designs.
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Factory-Direct Access for European Engineering Teams
AegisPCB was established specifically to bring our manufacturing capabilities to R&D teams and procurement engineers across Europe. Our London-based team provides direct, engineer-to-engineer communication — no sales intermediaries, no language barriers, no time-zone delays on critical project decisions. Factory audits are welcome. We operate an open-door policy: visit our facilities in Taizhou and Shenzhen, inspect our laminate production lines and PCB fabrication equipment, and verify our capabilities in person before you commit to a production order.
Engineered for Complexity:
Core PCB Fabrication Capabilities
From standard multilayer boards to the most demanding high-frequency and high-reliability designs, our in-house fabrication capabilities cover
the full spectrum of advanced printed circuit board manufacturing — built on proprietary laminates and 40 years of production experience.
Proprietary PCB Laminates Manufactured In-House
Our laminate manufacturing division produces application-focused materials for RF, microwave, multilayer PCB construction, and thermal management. From prepreg and composite substrates to high-frequency and metal-core laminates, AEGIS helps engineering and sourcing teams move faster with factory-direct material support.
Factory-Direct PCB Laminates for Real Engineering Applications
One Laminate Source for High-Frequency, RF, Multilayer, and Thermal Applications
High-Frequency & RF Laminates
Dk 2.17–10.0+ / PTFE, Hydrocarbon-Ceramic, Composite / For 5G antennas, radar, satellite communication, and RF front-end designs.
View Details
Bonding Sheets & Composite Substrates
Prepreg 0.05–0.30 mm / Resin 40%–60% / For multilayer stackups, microwave circuits, antenna assemblies, and controlled dielectric builds.
View Details
Metal Core & Thermal Management Laminates
1.0–6.0 W/mK /Aluminum & Copper Core/ For LED lighting, power electronics, EV systems, automotive electronics, and IGBT modules.
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State-of-the-Art Fabrication & Quality Assurance
Precision PCB manufacturing is about absolute control over materials, process parameters and data — at every stage,
from raw laminate to finished board. Explore the infrastructure and quality systems that allow AegisPCB to deliver defense-grade reliability from prototype to production.
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Advanced PCB Fabrication Infrastructure
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Defense-Grade Production Standards
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Rigorous Metrology & PCB Testing
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100% PCB Material Lot Traceability
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Secure In-House PCB Laminate Fabrication Process Control
Advanced PCB Fabrication Infrastructure
Our fabrication facility is anchored by a high-temperature vacuum lamination press — the same equipment used to produce our proprietary high-frequency PTFE laminates and bond them into complex multilayer PCB stackups. This in-house lamination capability gives us direct control over void-free bonding, Dk/Df consistency and dimensional stability across every layer.
Combined with laser direct imaging (LDI) and laser microvia drilling, we maintain tight impedance tolerances and absolute dimensional accuracy on multilayer RF boards, rigid-flex constructions and up to 48-layer complex stackups.
Defense-Grade Production Standards
Our manufacturing processes have been developed and refined over 20 years of producing PCBs and RF laminates for defense and aerospace programs —
sectors where production standards are defined by mission requirements, not commercial convenience.
Every board we produce is manufactured to the same structural integrity and copper plating standards required for mission-critical applications: precise plating thickness control, verified hole wall quality, and thermal cycling resistance for harsh environment deployment. Our production documentation supports full audit trails for defense procurement requirements.
Rigorous Metrology & PCB Testing
We validate every design through a multi-stage, non-destructive inspection process before shipment. 100% Automated Optical Inspection (AOI) is performed at inner layer and outer layer stages. 3D X-Ray inspection verifies blind and buried via integrity on all HDI and complex multilayer constructions.
TDR (Time Domain Reflectometry) impedance testing is performed on all controlled-impedance and RF designs, with test reports provided as standard. For high-frequency boards, we verify signal integrity parameters against the specified Dk/Df values of the laminate used.
100% PCB Material Lot Traceability
We maintain complete forward and backward material traceability through our barcode-driven production management system. Every laminate batch entering the fabrication line is logged against its material certificate, Dk/Df test data and supplier lot number.
From raw high-frequency laminate to finished board, your project's complete material pedigree is documented and available on request. This level of traceability is standard practice for defense and aerospace procurement — and it applies to every order we take, regardless of volume.
Secure In-House PCB Laminate Fabrication Process Control
A closer look at Aegis PCB’s specialty materials manufacturing capability, covering RF and microwave laminates, thermal-management materials, bonding sheets, and composite material systems. Our material expertise helps support stable PCB performance from substrate selection to finished board production.
Empowering the World's Most Demanding Industries
Our manufacturing heritage in defense and aerospace gives us a unique foundation for serving industries where performance, reliability and traceability are non-negotiable. We produce application-specific PCBs engineered to exceed the environmental and electrical requirements of your sector.
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Automotive Electronics & Intelligent Devices
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Medical & Precision Electronics
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Industrial Automation & Robotics
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RF, Microwave & Antenna Systems
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Aerospace & Defense Electronics
Quick-Turn PCB Prototyping for European R&D Teams
Accelerate your development cycle with our rapid PCB prototyping service. No minimum order quantity. Free DFM review on every submission. Direct engineer-to-engineer communication from Gerber upload to delivery — including full support for high-frequency RF and PTFE laminate designs.
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PCB Prototype
24h Express Turnaround
2–3 Days Standard
No MOQ — 1 piece minimum
Free PCB DFM review included
All laminates
Mutual NDA available on request
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Low-Volume Production
72h Express Turnaround
5–7 Days Standard
100-1000pcs
Free PCB DFM Review included
All laminates
Mutual NDA available on request
Verified Quality & Global Standards
Audited and certified to the highest international PCB manufacturing standards. We build trust through uncompromising quality control and continuous industry compliance.
Engineering-Driven Resources: Datasheets & Design Guides
Download our comprehensive technical guides, material stack-ups, and DFM rules. We provide engineers with the precise data needed to optimize high-frequency, heavy copper, and IPC Class 3 printed circuit board designs.
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AEGIS PCB Mutual Non-Disclosure Agreement (NDA) Template
Your IP is protected from the moment you upload. Download our standard Mutual NDA before sharing your Gerber files. All design data is stored on isolated servers with zero third-party access.
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AEGIS PCB High-Frequency Laminate Selection Guide
Access our complete laminate datasheet library — including our proprietary PTFE, ceramic and hydrocarbon series. Includes Dk/Df tables, Tg values, standard stackups and application guidance for RF, mmWave and aerospace designs.
Request Laminate Selection Guide -
AEGIS PCB Manufacturing Capabilities & Tolerances
Download our full process capability chart covering layer count, copper weight, board dimensions, surface finishes and impedance tolerances — with separate columns for prototype and volume production.
Request Capabilities Chart
Ready to Build? Request a Secure Custom PCB Quote
Upload your Gerber files to receive a free DFM review and a precise quote within 24 hours. All files are handled under strict Mutual NDA on isolated servers. Whether you need a single high-frequency prototype or a volume production run built to defense-grade standards, our engineering team is ready.